One stop customization of non-standard equipment for lime kilns
In lime kiln production, the quality and adaptability of non-standard equipment directly affect the efficiency of kiln operation and product quality. The traditional procurement model often results in extended debugging cycles and increased energy consumption due to issues such as mismatched equipment interfaces and parameter incompatibility. And one-stop customized services provide precise solutions for lime kilns by integrating the entire process of design, manufacturing, and installation.
Demand driven customized design
A professional team conducted in-depth research on the production capacity, raw material characteristics (such as limestone particle size and activity), and process requirements (such as calcination temperature and time) of lime kilns. Combined with 3D modeling and thermodynamic simulation technology, they customized the design of core equipment such as kiln body structure, material distribution system, and smoke exhaust device. For example, in the production of high activity lime, optimize the thickness of the kiln insulation layer and the layout of the burner to ensure temperature uniformity within ± 5 ℃.
Full process collaborative manufacturing
From refractory material selection (such as high alumina bricks and silica bricks) to steel structure welding, and then to precision machining of transmission components, the entire process follows the ISO9001 quality management system. By adopting modular prefabrication technology, large equipment such as kiln bodies and dust collectors are decomposed into standard units, increasing on-site assembly efficiency by 40% while reducing transportation risks.
Intelligent integration and after-sales support
Integrate PLC control system and remote monitoring module to achieve real-time control of temperature, pressure and other parameters, and shorten the fault warning response time to within 10 minutes. Provide full cycle services from installation and debugging to operation training and regular maintenance, ensuring equipment lifespan is extended to over 15 years and reducing energy consumption per ton of lime by 8% -12%.
